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Stainless Steel Welding Wire: ER308, ER308L, ER308LSi Selection Guide

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Stainless Steel Welding Wire: ER308, ER308L, ER308LSi  and how to choose them?


Core Difference: Composition

The key distinctions are defined by two elements:

Carbon (C): 'L' denotes Low Carbon (~0.03% max) vs. Standard (~0.08% max).
Silicon (Si): 'Si' denotes High Silicon (0.65-0.90%) vs. Standard (0.30-0.65%).


Element Impact:

The "L" (Low Carbon): Prevents Sensitization (Intergranular Corrosion) in the weld area, crucial for corrosion resistance in the "as-welded" condition.

The "Si" (High Silicon): Enhances weld pool fluidity, arc stability, and bead wetting, improving operability and appearance.


How to Choose the Right Stainless Steel Welding Wire?


✅ Choose ER308L or ER308LSi (Low Carbon) Welding Wire when:
The welded part will serve in a corrosive environment (e.g., chemical, food, marine).
Welding 304L base metal.

Post-weld heat treatment is not possible.


✅ Choose ER308 (Standard Carbon) stainless welding wire only when:
The assembly will undergo full post-weld solution annealing.

Application is non-corrosive, and higher ambient temperature strength is a specific, calculated requirement.


✅ Choose ER308LSi (over ER308L) wire when:
Prioritizing optimal weldability—excellent for MIG welding, thin gauge, out-of-position work, or imperfect fit-up.

Seeking superior bead profile and wetting.


✅ Choose ER308L (over ER308LSi) welding wire when:
TIG welding cosmetic or code-critical joints where a bright, clean finish is paramount.

Specific procedure specifications limit silicon content.


Summary:

For most MIG applications, ER308LSi offers the best balance. For critical TIG work, ER308L is standard. Always choose an 'L' grade for corrosion resistance unless post-weld heat treatment is guaranteed.

ER308,ER308L,ER308LSi

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